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Secondary Tooling

Automated Assembly & Checking Stations

Our Assembly & Checking Station

Verifying to Save You Money

We supplied our customer with a solution for welding two components together, where clinch nuts were already pressed in prior to welding. 

After welding, manual processes included the insertion of two push pins for a wiring harness operation and the application of a piece of double-sided tape. However, 10 – 15% of the components were being sent to quarantine due to missing parts.

Our automation group developed a fixturing station for assembly and a checking station to verify part presence. Once the part is welded, it is manually moved to the assembly station where the pin and tape are put in place. The part is then moved to the checking station where the part is clamped in place, and it goes through an automated checking cycle.

Using a variety of sensors, the presence of the tape, clinch nuts and pins are all verified. This has saved the customer about $10,000/week.

Contact us today today to find the right assembly & checking station system for your application. Below you will find more examples of the types of  solutions we offer.

Types of Automated Solutions Produced

Assembly Machines

  • Synchronous and Asynchronous Process
  • High-Speed Assembly
  • Small Parts Assembly
  • Multiple Product Capability
  • Manual Work Cells
  • Assembly Mistake-Proofing (Poka-Yoke)

Material Handling

  • Robotics and Servo Control Integration
  • Gantry Systems
  • Conveyor Systems
  • Rotary Dial Indexers
  • Walking Beam Indexers
  • Part Tracking
  • Tray Loading and Unloading
  • Vision Guided Pick and Place
  • Part Feeding and Packaging
  • Sorting

Dispensing & Sorting

  • Volumetric
  • Weight
  • Coordinated Motion Bead Path
  • Large Bulk Container Management
  • Vibratory

SCADA Systems

  • Incoming Material Lot Control
  • Assembly Birth Certificate
  • SPC Data Collection and Monitoring
  • Traceability


  • CE Marking
  • CDRH Product Reports
  • FMEA

Testing Equipment

  • Machine Vision Inspection
  • Pressure Decay Leak Test
  • Helium Leak Test
  • Flow Test
  • Electrical Properties
  • Dimensional Gauging
  • Touch Free (Using Lasers and Vision)
  • Physical Inspection (Using LVDT’s, Pressure, Flow, force, etc…)
  • High Pressure Proof Testing

Welding Stations

  • Laser
  • Ultrasonic
  • Resistance
  • Friction
  • Plasma
  • MIG
  • Gas Fill and Resistance Weld


  • Press to Force and/or Distance
  • Nutrunners
  • Orbital Forming
  • Adhesive
  • Heat Staking
  • Press with Preload and Rotary Compensation
  • Bolt and Screw Driving

Product Identification

  • Laser, Inkjet, Impact Marking
  • Barcode
  • 2D Matrix
  • RFID Systems
  • Barcode Labeling
  • Traceability